Synergistic combination of flumetsulam or diclosulam with zinc pyrithione

ABSTRACT

A synergistic antimicrobial composition containing flumetsulam or diclosulam; and zinc pyrithione.

This invention relates to combinations of biocides, the combinations having greater activity than would be observed for the individual antimicrobial compounds.

Use of combinations of at least two antimicrobial compounds can broaden potential markets, reduce use concentrations and costs, and reduce waste. In some cases, commercial antimicrobial compounds cannot provide effective control of microorganisms, even at high use concentrations, due to weak activity against certain types of microorganisms, e.g., those resistant to some antimicrobial compounds. Combinations of different antimicrobial compounds are sometimes used to provide overall control of microorganisms in a particular end use environment. For example, U.S. Pat. No. 5,591,760 discloses a combination of 3-iodo-2-propynyl-butylcarbamate (IPBC) and 4,5-dichloro-2-n-octyl-4-isothiazolin-3-one (DCOIT), but this reference does not suggest any of the combinations claimed herein. Moreover, there is a need for additional combinations of antimicrobial compounds having enhanced activity against various strains of microorganisms to provide effective control of the microorganisms, especially in dry film coatings. The problem addressed by this invention is to provide such additional combinations of antimicrobial compounds.

STATEMENT OF THE INVENTION

The present invention is directed to a synergistic antimicrobial composition comprising: (a) flumetsulam or diclosulam; and (b) zinc pyrithione (ZPT); wherein a weight ratio of flumetsulam to zinc pyrithione is from 8:1 to 1:7 and a weight ratio of diclosulam to zinc pyrithione is from 15:1 to 1:2.

DETAILED DESCRIPTION OF THE INVENTION

As used herein, the following terms have the designated definitions, unless the context clearly indicates otherwise. Flumetsulam is N-(2,6-difluorophenyl)-5-methyl[1,2,4]triazolo[1,5-a]pyrimidine-2-sulfonamide. Diclosulam is N-(2,6-dichlorophenyl)-5-ethoxy-7-fluoro[1,2,4]triazolo[1,5-c]pyrimidine-2-sulfonamide. The term “antimicrobial compound” refers to a compound capable of inhibiting the growth of or controlling the growth of microorganisms; antimicrobial compounds include bactericides, bacteristats, fungicides, fungistats, algaecides and algistats, depending on the dose level applied, system conditions and the level of microbial control desired. The term “microorganism” includes, for example, fungi (such as yeast and mold), bacteria and algae.

The following abbreviations are used throughout the specification: ppm=parts per million by weight (weight/weight), mL=milliliter, ATCC=American Type Culture Collection, and MIC=minimum inhibitory concentration. Unless otherwise specified, temperatures are in degrees centigrade (° C.), and references to percentages are by weight (wt %). Percentages of antimicrobial compounds in the composition of this invention are based on the total weight of active ingredients in the composition, i.e., the antimicrobial compounds themselves, exclusive of any amounts of solvents, carriers, dispersants, stabilizers or other materials which may be present.

Preferably, when the antimicrobial composition comprises flumetsulam and ZPT, a weight ratio of flumetsulam to ZPT is from 8:1 to 1:6, preferably from 7:1 to 1:7, preferably from 8:1 to 1:5; preferably from 7:1 to 1:6; preferably from 7:1 to 1:5; preferably from 6:1 to 1:6; preferably from 6:1 to 1:5.

Preferably, when the antimicrobial composition comprises diclosulam and ZPT, a weight ratio of diclosulam to ZPT is from 12:1 to 1:2; preferably from 10:1 to 1:2; preferably from 10:1 to 1:1.5; preferably from 10:1 to 1:1.

Preferably, diclosulam in combination with ZPT is used to inhibit growth of algae in an aqueous medium. Preferably, the ratio of diclosulam to ZPT is from 15:1 to 1:2; preferably from 12:1 to 1:2; preferably from 10:1 to 1:2; preferably from 10:1 to 1:1.5; preferably from 10:1 to 1:1.

The antimicrobial compositions described above may contain either or both of flumetsulam and diclosulam and/or other biocides. Typically, the antimicrobial compositions are used to inhibit growth of algae and/or fungi.

Preferably, the antimicrobial combinations of this invention are incorporated into liquid compositions, especially dispersions of polymers in aqueous media. The biocide combinations are particularly useful in preservation of building materials, e.g., adhesives, caulk, joint compound, sealant, wallboard, etc), paints, coatings, polymers, plastics, synthetic and natural rubber, paper products, fiberglass sheets, insulation, exterior insulating finishing systems, roofing and flooring felts, building plasters, wood products and wood-plastic composites. Preferably, the antimicrobial compositions are latex paints or other liquid coating compositions containing the biocide combinations disclosed herein. The biocide combinations are useful for preservation of the dry film coating resulting after application of a paint or other liquid coating composition. Preferably, the antimicrobial composition is an acrylic latex paint comprising one or more of the biocide combinations disclosed herein, or the dry film coating resulting from application of the paint to a surface.

Typically, the amount of the biocide combinations of the present invention to control the growth of microorganisms is from 100 ppm to 10,000 ppm active ingredient. Preferably, the active ingredients of the composition are present in an amount of at least 300 ppm, preferably at least 500 ppm, preferably at least 600 ppm, preferably at least 700 ppm. Preferably, the active ingredients of the composition are present in an amount of no more than 8,000 ppm, preferably no more than 6,000 ppm, preferably no more than 5,000 ppm, preferably no more than 4,000 ppm, preferably no more than 3,000 ppm, preferably no more than 2500 ppm, preferably no more than 2,000 ppm, preferably no more than 1,800 ppm, preferably no more than 1,600 ppm. Concentrations mentioned above are in a liquid composition containing the biocide combinations; biocide levels in the dry film coating will be higher.

The present invention also encompasses a method for preventing microbial growth in building materials, especially in dry film coatings, by incorporating any of the claimed biocide combinations into the materials.

EXAMPLES

Sample preparation: A single or blend of biocides was post added into white acrylic latex paint free of biocides to give a maximum total active ingredient/s concentration tested. This paint was then diluted with a biocide free acrylic latex paint to give targeted concentrations for the testing. Depending on the type of biocide blends tested, the total biocides concentrations varies from 200 to 5000 ppm. After biocides addition or dilution, each sample was hand mixed for at least a minute until uniformity is achieved. Each of the paint samples as well as a control sample (containing no biocide) were used to prepare films on black plastic-vinyl chloride/acetate copolymer panels (LENETA, Mahwah, N.J.) using a 3 mil (0.0762 mm) bird bar applicator. The panels were thoroughly dried for at least 2 days avoiding direct exposure to sunlight. Square discs (0.5 inch²; 1.27 cm²) were cut out from each panel and were used as the substrate for fungal and algal efficacy tests. This sample size allowed for an agar border when the sample disc was placed into the well of the test plate. Each sample was tested in duplicate

Test conditions: The appropriate media (BOLD'S 3N for Chlorophytes, BG-11 for Cyanobacteria, and PDA for fungi) were used to support microbial growth. The test plates were maintained at room temp (25° C.-26° C.), in a cycled light-dark environment, for four weeks for algae. Plates for fungal challenge tests were maintained at 30 C for four weeks. At the end of the incubation period the samples were scored for percent area covered by visible microbial growth.

Algal Inoculum

Medium for Organisms abbreviation Type testing Gloeocapsa sp. Gs ATCC 29159 Unicellular, BG-11 Colonial Cyanobacteria Oscillatoria sp. Os ATCC 29135 Filamentous BG-11 Cyanobacteria Nostoc commune Nc CCAP 1453/29 Unicellular, Bold Cenobial Chlorophyte Trentepohlia aurea + Ta + To UTEX LB 429 + Filamentous Bold Trentepohlia odorata CCAP 483/4 Chlorophyte Chlorella sp. UTEX + Cs + Ck ATCC 30582 + Unicellular Bold Chlorella kessleri ATCC 11468 Chlorophyte Calothrix parientina Cp UTEX LB 1952 Filamentous Bold Cyanobacteria Fungal Inoculum

Medium for Growth and Organisms abbreviation ATCC# Testing Aspergillus niger An 9642 PDA Penicillium funiculosum Pf 11797 PDA Cladosporium herbarum Ch 11281 PDA Aureobasidium pullulans Ap 9348 PDA Trichoderma viride Tv 32630 PDA Alternaria alternata Aa 20084 PDA Algal Efficacy Testing—Modified ASTM 5589

ASTM 5589 is a standard accelerated test method for determining resistance of various coatings (including paints) to algal defacement. To accommodate for high-throughput screening, this method was scaled down from petri plates to 6-well plates. A single coupon was placed with a pair of sterile forceps at the center of the agar plug (on top) with the painted surface facing upwards. Algal inoculums were prepared by mixing equal concentrations (1×10⁶ cfu/ml) and equal volumes (depending on number of samples to be inoculated) of like growing organisms.

In Flumetsulam+various IT synergy study, three pool of mixed algae were prepared as the test inoculum, Gloeocapsa sp. and Oscillatoria sp. a mix of cyanobacteria grown on BG-11 media; Chlorella sp., Chlorella kessleri, and Nostoc commune are unicellular chlorphytes that were mixed and grown on Bold media; Trentepohlia aurea, Tretepohlia odorata, and Calotrix parientina are filamentous algae that were mixed and grown on Bold media.

In Diclosulam+various IT synergy study, only two pools of mixed algae were prepared; Gloeocapsa sp. and Oscillatoria sp. grown on BG-11 media and Chlorella sp., Chlorella kessleri, Nostoc commune, Trentepohlia aurea, Tretepohlia odorata, and Calotrix parientina grown on Bold media

Each well that contains a tested coupon was inoculated with 400 μl of organism mixture (1×10⁶ cfu/ml) making sure that the whole surface (paint film as well as the agar surrounding it) was evenly covered. The plates were incubated at room temp (25° C.-26° C.) with cyclic exposure to light (OTT-Lite model # OTL4012P, 40 Watt, 26KLumen) and dark phases, for a period of four weeks. The total area covered was evaluated at the end of each week according to percent area covered in 5% increments.

Fungal Efficacy Testing—Modified ASTM 5590

ASTM 5590 is a standard accelerated test method for determining resistance of various coatings (including paints) to fungal defacement. To accommodate for high-throughput screening, this method was scaled down from petri plates to 6-well plates. To set up the test, an agar plug was placed at the bottom of each well of the sterile 6-well plate. A single coupon was placed with a pair of sterile forceps at the center of the agar plug (on top) with the painted surface facing upwards. Fungal inoculums were prepared by mixing equal concentrations (1×10⁶ cfu/ml) and equal volumes (depending on number of samples to be tested) of like growing organisms. For Flumetsulam+various IT synergy study, three pools of mixed fungi were prepared as the test inoculum. Cladosporium herbarum was mixed with Aureobasidium pullulans; Aspergillus niger was mixed with Penicillium funiculosum and Alternaria alternata was mixed with Trichoderma viride. For Diclosulam+various IT synergy study, all above fungi were mixed as a single pool. Each well was inoculated with 400 μl of organism mixture (1×10⁶ cfu/ml) making sure that the whole surface (paint film as well as the agar surrounding it) was evenly covered. The plates were incubated at 30° C. in presence of moisture, for a period of four weeks. The total percent area covered was evaluated and recorded at the end of each week after the 2^(nd) week and recorded in increments of 5%.

Synergy Index Calculation

Synergy Index (SI)

The SI is calculated based on F. C. Kull et. al. method (Applied Microbiology, Vol. 9 (1961). In this study, SI was calculated based on the following formula with the minimum inhibitory concentration chosen based on the percent inhibitory exhibited by the individual biocide against each microorganisms tested. SI=Qa/QA+Qb/QB

-   -   Qa=the concentration of Biocide A in the blend     -   QA=The concentration of Biocide A as the only biocide     -   Qb=The concentration of Biocide B in the blend     -   QB=The concentration of Biocide B as the only biocide         SI value of <1 in the formula indicates a synergism of the         blended biocides exists.

Note: If any of the active with maximum concentration tested did not exhibit some inhibition, this maximum concentration is used to calculate the estimated SI and a sign of less than (<) is included to take into account that higher concentration of the active is needed to achieve the targeted inhibition

NE=no end point at the concentration tested that will meet the percent inhibition criteria set in each SI calculation

Synergy Study of Flumetsulam and ZPT

Cp + Cs + AaTv AnPf ApCh To + Ta Ck + Nc Gs + Os 1Flumet: 1ZPT Total conc, 3000 2250 750 750 750 750 ppm % inhibition 80 100 90 100 100 100 SI <0.70 <2.1 1.0 0.7 0.7 <0.7 1Flumet: 3ZPT Total conc, 3000 750 750 750 750 750 ppm % inhibition 70.0 100 100 100 100 100 SI <0.7 <1.0 1.0 1.0 1.0 <1.0 1Flumet: 5ZPT Total conc, 3000 750 750 750 750 750 ppm % inhibition 60 100 100 100 100 100 SI <0.60 <1.0 1.0 1.0 1.0 <1.0 1Flumet: 10ZPT Total conc, NE 687.5 687.5 687.5 687.5 687.5 ppm % inhibition 100 100 100 100 100 SI <1.0 1.0 1.0 1.0 <1.0 6Flumet: 1ZPT Total conc, NE 1400 2800 2800 1400 725 ppm % inhibition 90 80 75 90 95 SI <0.7 1.3 1.6 0.7 <0.40 4Flumet: 1ZPT Total conc, NE 1625 2250 2250 2250 2250 ppm % inhibition 90 90 100 100 100 SI <0.90 1.2 1.4 1.2 <1.4 2Flumet: 1ZPT Total conc, NE 2250 2250 2250 750 750 ppm % inhibition 100 95 100 100 100 SI <1.6 1.6 1.8 0.6 <0.60 Flumetsulam Total conc, 3500 3500 3500 2625 3500 2625 ppm % inhibition 0 0 25 100 90 0 ZPT Total conc, 5000 625 625 625 625 625 ppm % inhibition 50 100 100 100 100 100 Synergy Study of Diclosulam and ZPT

Aa + Tv + An + Cp + To + Ta + Ratios Pf + Ap + Ch Cs + Ck + Nc Gs + Os 1Diclosulam:1ZPT Total conc, ppm 3000 750 750 % inhibition 0 100 100 SI NE 0.7 1.5 3Dicolosulam:1ZPT Total conc, ppm 3000 1500 750 % inhibition 0 100 100 SI NE 0.9 1.6 5Diclosulam:1ZPT Total conc, ppm 3000 750 750 % inhibition 0 100 100 SI NE 0.4 1.6 10Diclosulam:1ZPT Total conc, ppm 2750 687.5 687.5 % inhibition 0 100 100 SI NE 0.3 1.5 1Diclosulam:10ZPT Total conc, ppm 3300 1650 825 % inhibition 10 90 100 SI NE 2.4 1.4 1Diclosulam:6ZPT Total conc, ppm 2800 700 700 % inhibition 10 100 100 SI NE 1.0 1.9 1Diclosulam:4ZPT Total conc, ppm 3250 812.5 812.5 % inhibition 0 100 100 SI NE 1.1 1.4 1Diclosulam:2ZPT Total conc, ppm 3000 750 750 % inhibition 10 100 100 SI NE 0.9 1.4 Diclosulam Total conc, ppm 3500 3500 437.5 % inhibition 0 80 100 ZPT Total conc, ppm 5000 625 625 % inhibition 0 100 100 

The invention claimed is:
 1. A synergistic antimicrobial composition comprising: (a) flumetsulam or diclosulam; and (b) zinc pyrithione; wherein a weight ratio of flumetsulam to zinc pyrithione is from 6:1 to 1:5 and a weight ratio of diclosulam to zinc pyrithione is from 10:1 to 1:2.
 2. The composition of claim 1 which is a building material.
 3. The composition of claim 2 in which the building material is a paint, coating, polymer, plastic, synthetic or natural rubber, paper product, fiberglass sheet, insulation, exterior insulating finishing system, roofing or flooring felt, building plaster, wood product or wood-plastic composite. 